Houghton International's small works division

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Low-kilowatt Assets – Repair & Maintenance

Maximise efficiency and extend lifespan: expert repair and maintenance services for small motors, generators, pumps and fans.

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Repair v’s Replace

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Dedicated life extension for small motors, generators, pumps and fans.

Maximise the lifespan and efficiency of your essential equipment with our specialised small motor, generator, and pump repair and maintenance services. Our skilled technicians ensure that your equipment operates at peak performance, minimising downtime and maximising productivity. Additionally, benefit from cost-saving advantages as we help you preserve valuable assets and avoid the expense of premature replacements.
Trust us to keep your operations running smoothly with our dedication to quality, reliability, and customer satisfaction.

A range of small, low kilowatt motors, generators and fan units lined up in IPS' small works department

Emergency Repair Service

Need a fast repair? IPS offer a 24/7 Emergency repair service.

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End-to-End Services and Support

While we work with assets of all shapes and sizes, we have a dedicated bay within our workshop, that specialises low-kilowatt assets. Our small works service covers fractional kW to 55kW and suits any kind of rotating machine from fan units, pumps, conveyor motors, compressors, extraction units and blower motors.

Generators

Pumps

Electric Motors

Transformers

Fans

A small ABB motor being tested in a test bay at IPS, Newcastle

Increased Reliability

Improve the reliability of your small motors, generators, and pumps with our specialised repair and maintenance services. Our skilled technicians offer meticulous repair and overhaul procedures, ensuring every component functions optimally. Through precise rewinding techniques, we restore electrical integrity, enhancing equipment performance. Rigorous testing and diagnostics pinpoint potential issues, allowing proactive intervention to prevent disruptions. Trust our tailored approach to bolster reliability, safe-guarding against downtime and maximising equipment uptime.

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Repair and Overhaul

Experience repair and overhaul services meticulously executed by our expert technicians, ensuring your equipment operates at peak efficiency and reliability.

Rewinding

Trust our skilled technicians to perform precise rewinding services, rejuvenating the electrical integrity of your small motors, generators, and pumps for optimal performance and longevity.

Testing & Diagnostics

Utilise our advanced testing and diagnostics capabilities to proactively identify potential issues, ensuring timely intervention and minimising downtime for your critical equipment.

Tailored Service

Discover our tailored solutions designed to meet the unique requirements of ABB assets, new assets, and Ex-rated assets. Our specialized services are crafted to address the distinct challenges and specifications of each asset type, ensuring optimal performance and reliability. Whether you’re seeking expertise in maintaining ABB equipment, integrating new assets into your operations, or navigating the complexities of Ex-rated assets, our team is here to provide tailored support and solutions tailored precisely to your needs.

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3 small motors and one fan unit on a pallet ready to be returned to customers

ABB Assets

Partner with us, your trusted Value Provider for ABB motors & Generators, maximising efficiency and productivity with our specialised services.

Ex Rated Assets

Count on our specialised services for Ex-rated assets, designed to meet the stringent requirements of hazardous environments, ensuring safety, compliance, and uninterrupted performance.

New Assets

Whether integrating new assets or upgrading existing equipment, our services cater to your specific needs, ensuring seamless integration, optimal performance, and extended lifespan for your investments in new assets.

A small motor being tested on a work bench in a small works department

Save cost and resources

Explore our suite of services tailored to help you save costs and optimise resources effectively. Our on-site services bring convenience and efficiency directly to your location, minimising downtime and logistical challenges. With advanced condition monitoring techniques, we proactively identify issues before they escalate, saving you time and money on potential repairs. Utilising cutting-edge 3D scanning and reverse engineering technology, we provide accurate and cost-effective solutions for equipment maintenance and optimisation. Trust our experienced project management team to oversee your projects efficiently, ensuring timely completion and cost control. Additionally, our in-house machine shop offers streamlined repair and fabrication services, further reducing turnaround times and resource expenditures. Partner with us to achieve cost savings and resource efficiency without compromising on quality or reliability.

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On-site Services

Experience convenience and efficiency with our on-site services, where our expert technicians bring precision repair and maintenance solutions directly to your location, minimising downtime and maximising operational continuity.

Condition Monitoring

Maximise equipment reliability with our advanced condition monitoring services, offering real-time insights into equipment health to proactively identify potential issues, optimise maintenance schedules, and minimise unplanned downtime.

3D Scanning & Reverse Engineering

Unlock precision and efficiency with our cutting-edge 3D scanning and reverse engineering services, providing accurate assessments and innovative solutions to optimise equipment performance, streamline maintenance, and prolong asset lifespan.

Project Management

Streamline your projects with our comprehensive project management services, offering expertise in planning, coordination, and execution to ensure timely completion, cost control, and successful outcomes for your repair and maintenance endeavours.

In-house Machine Shop

Experience streamlined repairs and customised solutions with our in-house machine shop, equipped with state-of-the-art tools and expertise to fabricate parts, expedite repairs, and minimise downtime for your critical equipment.

Economical Analysis

Optimise your budgetary decisions with our economical analysis, providing insights into the cost-effectiveness of repair versus replacement options, ensuring you make informed decisions that maximise value and minimise expenses.

Improved Performance

Elevate the performance of your operations with our forward-thinking approach and innovative solutions. Our engineering consultancy services provide expert guidance and strategic insights to optimise your equipment and processes, ensuring maximum efficiency and effectiveness. Through ongoing research and development initiatives, we continuously innovate and evolve to meet the evolving needs of your industry, staying ahead of the curve and delivering cutting-edge solutions tailored to your requirements. Embrace sustainable practices with our environmentally conscious approach, promoting efficiency, resource conservation, and long-term viability. Partner with us to unlock the full potential of your operations and achieve sustainable success in today’s dynamic business landscape.

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Engineering Consultancy

Leverage our engineering consultancy services to harness expert guidance and strategic insights, tailored to your specific needs, ensuring optimised equipment performance, enhanced operational efficiency, and sustainable business growth.

Research & Development

Stay ahead of the curve with our dedicated research and development initiatives, driving innovation and technological advancement tailored to your industry needs, ensuring you’re equipped with the latest solutions to tackle evolving challenges.

Sustainable Practice

Embrace sustainability with our dedicated sustainable practices, designed to minimise environmental impact, optimise resource utilisation, and foster long-term resilience for your business operations.

Trust us with extending the life of your motor.

Why you should repair with IPS rather than replace.

From Problem to Solution:
Case Studies of Our Successful Repairs

Explore our case studies to discover how our tailored solutions have delivered tangible results for businesses like yours. From optimising equipment performance to minimising downtime and maximising cost savings, these real-world examples showcase the effectiveness of our services in various industries.

Emergency AC Motor Repair

Home / Services / Low-Kilowatt Assets – Repair & Maintenance

Emergency AC Motor Repair As a keystone of energy stability within the National Grid,…

Enercon E44 Wind Turbine Repair and Life-Extension

Our innovative work on an Enercon E44 wind turbine resulted in a one-stop solution that…

Wind turbine hub and generator being removed using banana tool

Our Small Works Department is the heart of our operation, the training ground for our apprentices, and the source of our expertise. We invest in the potential of individuals, turning them into skilled professionals who contribute to our region’s engineering excellence, building leaders from within.

Craig Hutton
General Manager

I began my career as an apprentice in the small works department, and this experience brings a unique perspective. Our team doesn’t just fix assets; we craft solutions, turning challenges into opportunities. The skills I learned in the small works department have become the cornerstone of my success, and I’m proud to be part of a team that consistently delivers excellence.

Aidan Scott
Small Works Operative, IPS

Frequently Asked Questions

What types of equipment do you specialise in repairing and maintaining?

How often should I schedule maintenance for my small motors, generators, and pumps?

The frequency of maintenance depends on several factors including the type of equipment, its usage, environmental conditions, and manufacturer recommendations. In general, it’s recommended to schedule regular maintenance at least once or twice a year to ensure optimal performance and prevent potential issues. However, for equipment operating in harsh conditions or under heavy loads, more frequent maintenance may be necessary.

How do I know if my equipment needs repair or replacement?

Determining whether your equipment needs repair or replacement depends on various factors such as the extent of damage, the age of the equipment, cost-effectiveness, and availability of replacement parts. Our technicians conduct thorough diagnostics to assess the condition of your equipment and provide recommendations based on factors like the cost of repairs compared to the cost of replacement, the expected lifespan of the equipment post-repair, and the impact on performance and productivity.

Do you offer emergency repair services?

Yes, we understand that equipment breakdowns can occur unexpectedly and disrupt operations. That’s why we offer emergency repair services to address urgent issues and minimise downtime. Our team is available around the clock to respond promptly to your emergency repair needs and get your equipment back up and running as quickly as possible.

What sets your repair and maintenance services apart from others?

Our repair and maintenance services stand out due to our:

Expertise: Our technicians are highly skilled and experienced in repairing and maintaining small motors, generators, and pumps.

Tailored solutions: We offer customised repair and maintenance plans to suit the specific needs of each client and their equipment.

Advanced diagnostics: We utilise advanced diagnostic tools and techniques to identify issues accurately and efficiently.

Commitment to quality: We prioritise quality and reliability in every repair and maintenance service we provide, ensuring the satisfaction of our clients.

What are the benefits of regular maintenance for small motors, generators, and pumps?

Regular maintenance offers several benefits including:

Improved efficiency and performance: Regular maintenance helps keep equipment running smoothly, maximising efficiency and performance.

Increased lifespan: By identifying and addressing minor issues early on, regular maintenance can extend the lifespan of your equipment.

Cost savings: Preventive maintenance helps avoid costly repairs and unplanned downtime, saving money in the long run.

Enhanced safety: Regular inspections and maintenance help identify and mitigate potential safety hazards, ensuring a safer working environment for employees.

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Low-kilowatt Assets – Repair & Maintenance