Electro Mechanical
Services for Rail

We work collaboratively with the rail industry to improve performance and reliability by solving complex engineering problems and extending the life of electro mechanical assets, such as rail traction motors and train alternators, across the whole vehicle.

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Trusted By

Ensure Safe and Reliable Rail Transport

IPS’s RISAS-approved rail division specialises in the repair, maintenance and life extension of electro mechanical assets into the UK and global markets, including AC and DC traction motors, train alternators, generators and motor alternator sets.

Ensuring Reliability Across All Critical Rail Assets & Infrastructure

Whether it’s routine maintenance, emergency repairs, or full asset overhauls, we keep your locomotives, rolling stock, and infrastructure running efficiently and safely. Trust us to extend the lifespan of your assets, reduce downtime, and enhance overall performance.

Electric Motors

Generators

Pumps

Transformers

Fans

Emergency Repair Service

Need a fast repair? IPS offer a 24/7 Emergency repair service.

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Increased Reliability and Safety

Elevate Your Rail System’s Reliability and Safety Standards

Having worked extensively on passenger vehicles both underground and overground, light rail, trams and freight vehicles we have a range of experience including one-off engineering projects, specification reviews, design projects and training.

– Passenger trains
– Light rail, tram and metro services
– Freight vehicles

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AC and DC traction motor repair and overhaul

Specialising in rewinding and overhauling AC/DC traction motors.

High Speed Train alternators

Ensure optimal performance and reliability of your high-speed trains with our specialised alternator repair and maintenance services.

DC line inductors

We offer a range of weather proofing and repair options for DC line inductors utilised on rolling stock across the network.

MA sets test and repair

We provide comprehensive testing and repair services for MA sets to maintain precision and functionality in your rail operations.

Rewinding

Our expert rewinding services restore the efficiency and extend the lifespan of motors and generators, keeping your rail systems running smoothly.

Testing & Diagnostics

Advanced testing and diagnostics identify and resolve issues swiftly, enhancing the performance and safety of your rail equipment.

Reduced Downtime

Maximise Operational Uptime with Expert Rail Maintenance

We work collaboratively with ROSCOs, TOCs, FOCs and bogie overhaulers to improve reliability and reduce costs by solving complex engineering problems and extending the life of electro mechanical assets across the whole vehicle.

Experienced in both long-term volume overhaul contacts and one-off casualty repairs, we utilise our well-established supply chain, fully equipped rail facility and multi-skilled staff to mobilise effectively and deliver in line with customer requirements.

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In depot services

Including visual inspection and fault finding in situ, static testing of equipment and commutator profiling.

Condition Monitoring

Implement proactive condition monitoring to track the health of your rail assets and prevent unexpected failures.

3D Scanning & Reverse Engineering

Utilise 3D scanning and reverse engineering to accurately replicate and improve rail components for enhanced performance and compatibility.

Electrical Services

Our electrical services ensure the reliable operation of your rail infrastructure, from wiring and repairs to upgrades and maintenance.

Project Management

Expert project management ensures timely and efficient execution of rail projects, from initial planning to successful completion and integration.

Machining & Tooling

Providing custom solutions for rail components, ensuring exact specifications and superior performance.

Enhanced Performance

Unlock Superior Fleet Performance with Our Expertise

We work with OEMs to support the introduction of new vehicles into the market and are TSA’s UK and Ireland service partner, offering local support and specialist repair services.

We are the UK’s only rail traction motor repairer with the capability to rewind and vacuum pressure impregnate (VPI) both epoxy and silicone resins. Our AC motor test rig can also dynamically test all AC railway traction motor specifications. Utilising rotor bar crack detection equipment and automated TIG welding and undercutting equipment our quality processes are second to none. Furthermore, all traction coils are manufactured and tested in house, in our dedicated coil manufacturing facility, ensure full control over quality and delivery.

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Coil Manufacturing

Our coil manufacturing services deliver high-quality, custom-designed coils to meet the demanding needs of rail systems for optimal efficiency and reliability.

Research & Development

Invest in cutting-edge research and development to innovate and advance rail technology, enhancing system performance and future-proofing your operations.

Engineering Consultancy

Engineering and technical support, development projects and training.

HiTRAX

Our insulation system designed for optimum performance in rail operating conditions.

HiTRANS

Our unique patented transient dynamic load test process which simulates full load conditions for train alternators.

Rail freight services

Repair, maintenance and life extension for the rail freight industry

Trust us to support you with your operations.

Why Choose Us

Unrivalled Expertise

Our team of skilled professionals possess unmatched expertise in their respective fields, ensuring that you receive the highest level of service.

Personalised Solutions

We understand that every customer is unique, and we tailor our solutions to meet your specific needs, offering customised options that perfectly align with your goals.

Timely Delivery

We value your time and guarantee prompt delivery of our products/services, enabling you to stay on track and meet your deadlines.

Success Stories in Rail: Case Studies of Enhanced Reliability

Explore our detailed rail case studies showcasing how our electro-mechanical services have transformed rail operations for various clients. Each case study highlights the challenges faced, the solutions implemented, and the measurable improvements in performance, safety, and efficiency.

DB Schenker

Project: MA sets overhaul

Tyne and Wear Metro

Project: Traction Motor Services

Frequently Asked Questions

What types of electro-mechanical systems do you service?

We service motors, generators, pumps, transformers and fan units. We also specialise in AC and DC traction motor, MA Sets, HST alternators and DC line inductors.

How do you ensure the reliability and safety of your services?

We adhere to strict safety and quality standards, conduct regular inspections and audits, use advanced diagnostic tools, and follow industry best practices to ensure the highest levels of reliability and safety in all our services.

Can you provide tailored maintenance plans for our specific needs?

Yes, we offer customisable maintenance plans designed to meet the unique requirements of your rail systems, ensuring that our services align with your operational goals and schedules.

What is your process for integrating new services or technologies with existing systems?

We conduct a thorough assessment of your current systems, develop a detailed integration plan, and provide support throughout the transition to ensure seamless integration of new services or technologies with minimal disruption.

What are your typical response times for service requests?

Response times vary depending on the nature and urgency of the request, but we strive to provide swift responses, especially for critical issues. We can also offer service level agreements (SLAs) that outline specific response time commitments.

How do you handle emergency repairs and urgent service requests?

We offer 24/7 emergency repair services and have dedicated teams ready to respond quickly to urgent service requests, ensuring that any critical issues are addressed promptly to minimise operational impact.

What kind of documentation and reporting do you provide?

We provide detailed service reports, maintenance records, and compliance documentation for each job, offering transparency and helping you keep track of service history and system performance.

How do you ensure compliance with industry regulations and standards?

We stay updated on the latest industry regulations and standards, incorporate them into our practices, and regularly review and adjust our processes to ensure full compliance with all relevant regulations.

How do you handle parts and equipment sourcing?

We manage the procurement of parts and equipment, ensuring that we use high-quality, reliable components. We also maintain a stock of essential spares to reduce lead times and ensure timely repairs.

Find out more about how we can support reliability and safety targets to improve public performance measure (PPM) whilst reducing the life cycle cost of your assets to increase ROI.

Get in touch using the boxes below and we’ll get back to you.

Electro Mechanical Services for Rail

Ensure Safe and Reliable Rail Transport

Ensuring Reliability Across All Critical Rail Assets & Infrastructure

Electric Motors

Generators

Pumps

Transformers

Fans

Emergency Repair Service

Elevate Your Rail System’s Reliability and Safety Standards

Rewinding

Testing & Diagnostics

Maximise Operational Uptime with Expert Rail Maintenance

Project Management

Machining & Tooling

Unlock Superior Fleet Performance with Our Expertise

Trust us to support you with your operations.

Why Choose Us

Unrivalled Expertise

Personalised Solutions

Timely Delivery

Success Stories in Rail: Case Studies of Enhanced Reliability

Frequently Asked Questions

Find out more about how we can support reliability and safety targets to improve public performance measure (PPM) whilst reducing the life cycle cost of your assets to increase ROI.

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Electro Mechanical
Services for Rail