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Service & Overhaul of Wind Turbine Main Shaft & Rotor Hub

Designed to prolong the lifespan of your wind turbine main shaft and rotor hub, our expert refurbishment process ensures enhanced durability, reliability and optimal performance.

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Extend Turbine Lifespan, Reduce Downtime Through Hub Refurbishment

By addressing wear and tear on the main shaft and rotor hub, we not only minimise the risk of unexpected failures but also significantly reduce downtime. We implement rigorous quality control measures at every stage of the refurbishment to guarantee that the rotor hub and main shaft meet or exceed industry standards ensuring reliable and consistent performance.

Component Inspection & Upgrades

We conduct a thorough component inspection on the rotor hub and main shaft addressing wear and fatigue, this includes both shaft bearings.

Corrosion Protection

We apply specialised coatings and corrosion protection measures to safeguard the rotor hub and main shaft against environmental elements, reducing the risk of corrosion related damage. We also asses the condition of lubricating oil.

Pitch Motor Repair

We inspect, repair and overhaul your pitch motors to prevent any premature failure and unnecessary downtime. We implement repairs to enhance durability and extend the lifespan of your asset.

Precision Machining

We employ state of the art machining techniques to achieve optimal tolerances and surface finishes during the refurb process, minimising wear on critical components.

Alignment & Calibration

We implement precise alignment and calibration procedures for the main shaft, ensuring optimal performance and reliability.

Surface Coating & Treatment

Surface coatings and treatments are applied to the rotor hub and main shaft to protect against wear and corrosion, ensuring your hub withstands the harshest environmental challenges.

Success Stories: Our Success in the Wind Sector

Explore our collection of case studies showcasing the tangible impact of our services on wind energy operations. From increased energy output and minimised downtime to extended turbine lifespans, each study unveils the success stories of clients who entrusted us to elevate their wind turbine performance.

Enercon E44 Wind Turbine Repair and Life-Extension

Our innovative work on an Enercon E44 wind turbine resulted in a one-stop solution that…

Grannell Community Energy

Project: Wind turbine generator rewind

Frequently Asked Questions

How often does a wind turbine main shaft and rotor hub require service and overhaul?

Regular service intervals are essential to ensure the continued reliability and optimal performance of a wind turbine. The frequency may vary based on factors such as operating conditions, usage patterns, and the turbine model.

What are the signs that my wind turbine’s main shaft and rotor hub need servicing?

Common indicators include unusual noises, vibrations, decreased energy production, or visible wear. Regular inspections and awareness of these signs help detect issues early and prevent more significant problems.

How does your service contribute to increased energy output from the wind turbine?

Our service involves meticulous inspection, maintenance, and enhancement of critical components, ensuring the turbine operates at peak efficiency. This directly translates to higher energy output and improved overall performance.

What is the expected downtime during the service and overhaul process?

Downtime varies based on the extent of the refurbishment. We strive to minimise disruptions by providing efficient turnaround times and strategic project planning to get your turbines back up and running as quickly as possible.

Can you provide examples of successful projects where you’ve serviced wind turbine main shafts and rotor hubs?

Our portfolio includes numerous successful projects where we’ve optimised the performance of wind turbines through our service. Case studies and videos are available above to showcase our expertise and track record.

Can you service main shafts and rotor hubs from turbines of various manufacturers and models?

Yes, our services are designed to accommodate a wide range of turbine models and manufacturers. We tailor our approach to meet the unique specifications and requirements of each turbine.

How do you address unexpected issues or complications that arise during the service?

Our experienced team is equipped to handle unforeseen challenges with efficiency and expertise. We have contingency plans in place to address unexpected issues and ensure the smooth progression of the refurbishment process.

Do you offer warranties or guarantees for your service and the refurbishment?

Yes, we stand behind the quality of our service. Our warranties and guarantees provide clients with assurance regarding the reliability and longevity of the refurbishment.

What environmental sustainability practices do you incorporate into your service?

We prioritise environmentally friendly practices, including the use of eco-friendly materials, responsible disposal of waste, and adherence to sustainable manufacturing standards to minimise the environmental impact of our services.

How do you handle logistics and transportation of the hub during the service process?

We have established logistics and transportation protocols to ensure the secure and efficient movement of the rotor hub and main shaft to and from the service location.

Take control of your wind turbine reliability.

Get in touch using the boxes below and we’ll get back to you.

Service & Overhaul of Wind Turbine Main Shaft & Rotor Hub

Extend Turbine Lifespan, Reduce Downtime Through Hub Refurbishment

Component Inspection & Upgrades

Corrosion Protection

Pitch Motor Repair

Precision Machining

Alignment & Calibration

Surface Coating & Treatment

Success Stories: Our Success in the Wind Sector

Enercon E44 Wind Turbine Repair and Life-Extension

Grannell Community Energy

Frequently Asked Questions

Take control of your wind turbine reliability.

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