High Voltage Coils
IPS Newcastle manufactures high voltage coils engineered to meet the demands of your operations. Serving industries such as hydropower, wind, water, mining, and oil and gas, we provide premium stator, armature, field, and rotor coils—up to 15kV. Our specialised insulation systems and advanced diamond and concentric designs ensure maximum asset performance, reliability, and longevity.
Trusted By:
Quality, High Voltage Coils
As a trusted manufacturer of high voltage coils, we’ve developed partnerships with businesses as their sole manufacturer and repairer. We supply coils to customers worldwide, serving various industries, including hydropower, wind, power generation, manufacturing, water, oil and gas industries.
We manufacture all our coils in-house and subject them to rigorous testing to guarantee the highest quality. Our testing capabilities include lamination, turn-to-turn, tan-delta, voltage endurance, partial discharge, and hi-pot, ensuring superior performance and reliability.
We’ll Manufacture the Right Coil for You
Our experts tailor HV coils to meet your specific needs, ensuring they perform reliably in your operational environment.
HiFLEX™
Our innovative, totally flexible insulation system
HiVAX™
Our expertly engineered VPI Insulation system
HiBRID™
Our insulation system blending VPI & resin-rich technology
HiRES™
Our crafted B-stage end winding solution
Find a brief guide to selecting our coil insulations here.
Helping You Reduce Your Emissions
At the heart of our repair and life-extension services are our high voltage coils, designed to help customers maximise the lifespan of their assets. Each coil is manufactured in-house, with insulation individually tested to ensure long-term performance and reliability.
As we prioritise repair over replacement, we provide a one-stop solution that extends equipment life, reduces waste, lowers emissions, and supports more sustainable operations overall.
High Voltage Coils Complemented by Auxiliary Winding Kits
As a leading coil manufacturer, we include bespoke winding kits with every order to ensure easy winding and a perfect fit for every set of HV coils. These kits come complete with high-quality wedges, packing strips, tapes, felt, blocks, ropes, and varnishes.
By providing premium winding kits alongside our coils, we equip winders with everything needed to complete the rewind process efficiently—whether in the workshop or on-site. This streamlined approach simplifies installation and reduces project lead times, getting your assets back in operation faster.
How to Record Accurate Coil Data
Our experts will ask you to complete a data sheet to ensure the perfect fit for your HV coils. Our sales team will provide detailed how-to guides and a video tutorial, which you can watch here.
When ordering high voltage coils, accurately measuring key data points is essential to achieving the correct fit and specification.
Clear Communication at Every Stage from a Trusted Coil Manufacturer
We provide a comprehensive service from first contact to installation, with regular updates via videos, images and reports.
First Stages
A sales representative will contact you to discuss your needs and provide a datasheet with tutorials to help you collect accurate data. You can complete it in advance for a faster response, and we also accept nameplate information.
Once we receive the data, we will provide a detailed quote with pricing and lead times.
You can download our datasheet here.
Our Service
Our AutoCoil design software generates full data quotes, using the latest technology to create precise 3D coil designs and slot build drawings for optimal accuracy and fit.
Our skilled operators hand wind the coils following strict procedures. We conduct rigorous testing and quality checks to ensure the highest-quality coils. Customised winding kits simplify installation for your winders.
Timely Delivery
We value your time and guarantee the prompt delivery of our high voltage coils. Each coil and winding kit is securely packaged with custom spacers and vacuum sealed in foil bags to maintain integrity during transit.
To ensure a safe and timely arrival, we manufacture bespoke crates for every order and collaborate with global logistics partners to meet all legislative requirements.
Aftercare
All projects include a 12-month warranty, with the option to extend it for up to five years.
Our experts are always available to assist with any questions or inquiries about your project or our other services.
No Coil Data?
No problem. As a leading coil manufacturer, our engineers are skilled in reverse engineering, so when customer data isn’t available, we can work backwards from a sample coil to deliver detailed specifications and an accurate fit.
Need High Voltage Coils Quick?
Our expert technicians deliver world-class service on-site and off-site, with 24/7 emergency support, and emergency coil manufacturing, to restore your critical assets when you need them most.
