Can induction motors be repaired?
Yes, an induction motor can be repaired depending on the asset’s condition and age. Our case studies show that even motors deemed ‘beyond repair’ can be effectively restored. Therefore, taking your motor to a repair facility or having someone assess your motor on-site is worthwhile.
Check out our detailed case study on an emergency AC motor repair we completed recently, or see how we handled a similar repair for a leading synthetic ropes and cords provider.
What are the potential risks of continuing to use a damaged induction motor?
Using a damaged induction motor can have severe consequences for your operations. Initially, the motor’s inefficiency will lead to reduced production capacity, higher energy consumption, and increased operational costs. As the motor continues to run with existing faults, the damage can escalate, necessitating more extensive repairs and potentially resulting in a complete breakdown. Such a failure may halt production across all levels, causing significant financial losses and operational delays.
Moreover, a damaged induction motor represents a significant health and safety hazard. The risks associated with malfunctioning electro-mechanical equipment can lead to accidents and injuries, making it crucial to address any issues promptly to maintain a safe and efficient operation.
What are the costs associated with induction motor repair?
The cost of repairing an induction motor varies significantly depending on the required services and the motor’s condition, type, and size. Despite the variability, repair is almost always cheaper than replacement -particularly with larger motors. In fact, repairing an electro-mechanical motor is 39% more cost-effective than replacing it, helping reduce downtime and extending the asset’s lifespan.
A report comparing the repair and replacement of a 10-year-old motor revealed that repair results in 40.1% less global warming potential and 66.6% less downtime. Minimising downtime is essential for business operations to maximise production and profit, making repair the best financial decision in many cases.
Reduce emissions.
Additionally, as businesses face increasing demands to reduce emissions, repair offers an affordable way to meet these targets.
When should you replace a motor?
Consider replacing the motor if:
- Repair costs exceed replacement costs.
- The motor has undergone numerous repairs and no longer operates efficiently.
- The motor, after inspection, is deemed beyond repair.
Disposing of an asset without assessing it for repair could mean missing out on years of efficient productivity. We recommend an assessment to see if our induction motor repair service could benefit you.
How can I find a reliable service provider for motor repairs?
At Houghton International, we are a prominent and award-winning electro-mechanical service provider specialising in the repair, life extension, and overhaul of motors, generators, transformers, pumps and all rotating equipment.
We conduct thorough assessments of all assets, ensuring transparency in our evaluations and providing clear, actionable recommendations based on our findings, the motor’s environment and application. Our tailored services are designed to improve your operational efficiency.
